
批量清洗封神!2m×1m×1m大内槽+18kW功率,单工位旋转喷淋机产能拉满
Batch cleaning of sealing gods! 2m × 1m × 1m large inner groove+18kW power, single station rotary sprinkler capacity is fully utilized
做机械加工、五金制造、重工生产的老板们,是不是天天被大型金属工件批量清洗愁得睡不着?批量工件堆成山,人工清洗费时又费力,3-4个人一天洗不了50件,还总洗不干净,工件缝隙、死角的油污擦不掉,影响后续电镀、组装;普通清洗机内槽太小,大型工件塞不下,适配性差,批量清洗效率低到拖慢整条生产线,产能根本提不上来。今天就给大家唠个批量清洗“实力派”——单工位旋转d2天堂破解版(融合超声+高压喷淋双重工艺),用大白话+实打实的数据,把它的硬核优势讲透,内槽够大、功率够强,批量清洗又快又净,助力企业降本增效,老板们看完直接闭眼冲。
Do bosses in mechanical processing, hardware manufacturing, and heavy industry production worry about being washed in batches of large metal workpieces every day and unable to sleep? Batch workpieces are piled up in a mountain, and manual cleaning is time-consuming and laborious. 3-4 people cannot wash 50 pieces a day, and they always cannot clean them thoroughly. The oil stains in the gaps and dead corners of the workpieces cannot be wiped off, which affects subsequent electroplating and assembly; The inner groove of a regular cleaning machine is too small to accommodate large workpieces, resulting in poor adaptability. The batch cleaning efficiency is so low that it slows down the entire production line, and the production capacity cannot be increased at all. Today, we will talk about the "powerhouse" of batch cleaning - single station rotary spray cleaning machine (integrating ultrasonic and high-pressure spray dual processes). Using plain language and practical data, we will explain its hard core advantages. The inner groove is large enough, the power is strong enough, and batch cleaning is fast and clean, helping enterprises reduce costs and increase efficiency. After reading it, the bosses immediately closed their eyes and rushed forward.
先给大家上一组硬数据,直击批量清洗痛点:这款单工位旋转d2天堂破解版,专门为大型金属工件批量清洗量身打造,内槽尺寸直接拉满到2m×1m×1m,比市面上常规单工位清洗机内槽大50%以上,容积达2m?,不管是大型金属铸件、重型机械配件,还是各类规格的五金工件,都能轻松装下,单次可装载工件8-12件,适配90%以上的大型金属工件尺寸需求,彻底解决“装不下、批量洗不动”的难题。
First, let me give you a set of hard data to directly address the pain points of batch cleaning: This single station rotary spray cleaning machine is specially designed for batch cleaning of large metal workpieces. The inner groove size can be directly filled to 2m × 1m × 1m, which is more than 50% larger than the conventional single station cleaning machine on the market, with a capacity of 2m ?. Whether it is large metal castings, heavy machinery parts, or various specifications of hardware workpieces, they can be easily loaded. It can load 8-12 workpieces at a time, adapt to more than 90% of the size requirements of large metal workpieces, and completely solve the problem of "unable to fit and unable to wash in batches".
更硬核的是它的清洗功率,搭载18kW大功率超声+高压喷淋双重系统,这在同类型单工位设备里算得上高配。可能有老板不懂,18kW功率到底有多强?对比市面上常见的10-15kW清洗机,它的清洗能量提升20%-50%,结合高压旋转喷淋技术,既能靠超声波穿透工件缝隙,又能靠高压喷淋冲刷表面厚重油污,深度去油无死角,清洗洁净度达99.6%,比普通单d2天堂破解版提升30%以上,完全满足批量生产中工件的高洁净度要求。
What's even harder is its cleaning power, equipped with an 18kW high-power ultrasonic+high-pressure spray dual system, which can be considered high-end among similar single station equipment. Maybe some bosses don't understand, how strong is 18kW power? Compared to common 10-15kW cleaning machines on the market, its cleaning energy is increased by 20% -50%. Combined with high-pressure rotary spray technology, it can penetrate the gaps of the workpiece with ultrasonic waves and flush out heavy oil stains on the surface with high-pressure spray, deeply removing oil without dead corners. The cleaning cleanliness reaches 99.6%, which is more than 30% higher than ordinary single spray cleaning machines, fully meeting the high cleanliness requirements of workpieces in mass production.
很多老板吐槽,批量清洗不仅要洗得净,还得适配多尺寸工件,不然换一款工件就换设备,太费钱。这款单工位旋转d2天堂破解版,专门搭配了加厚加重工装栏,完美解决这个痛点。工装栏采用12mm厚工业级钢板焊接而成,承重可达5吨,比普通工装栏承重提升60%,而且可灵活调节间距,能同时容纳不同尺寸、不同规格的大型金属工件,不用反复更换工装,批量清洗更顺畅,切换工件型号时,调试时间缩短80%,大幅提升生产连贯性。
Many bosses roast that batch cleaning not only needs to be cleaned, but also needs to adapt to multi size workpieces, otherwise, it would be too expensive to change the equipment for changing a workpiece. This single station rotary spray cleaning machine is specially equipped with thickened and heavy-duty loading columns, perfectly solving this pain point. The tooling rack is made of 12mm thick industrial grade steel plates welded together, with a load-bearing capacity of up to 5 tons, which is 60% higher than that of ordinary tooling racks. The spacing can be flexibly adjusted to accommodate large metal workpieces of different sizes and specifications at the same time, without the need to repeatedly replace the tooling. Batch cleaning is smoother, and when switching workpiece models, the debugging time is shortened by 80%, greatly improving production continuity.
再说说大家最关心的批量清洗效率,数据说话更有说服力:传统人工清洗,3-4人一天最多清洗50件大型金属工件,单件清洗耗时长达15-20分钟;而这款单工位旋转d2天堂破解版,依托18kW大功率超声系统+360°旋转喷淋设计,单件工件清洗仅需3-5分钟,每天工作8小时,可批量清洗900-1000件工件,清洗效率提升18倍以上,清洗周期直接缩短70%,产能瞬间拉满,再也不用为赶工期发愁。
Speaking of the batch cleaning efficiency that everyone is most concerned about, data is more convincing: traditional manual cleaning, 3-4 people can clean up to 50 large metal workpieces per day, and single cleaning takes up to 15-20 minutes; This single station rotary spray cleaning machine, relying on an 18kW high-power ultrasonic system and a 360 ° rotary spray design, only takes 3-5 minutes to clean a single workpiece. It works 8 hours a day and can batch clean 900-1000 workpieces, increasing cleaning efficiency by more than 18 times. The cleaning cycle is directly shortened by 70%, and the production capacity is instantly full, no longer worrying about rushing to meet the deadline.
它的清洗原理也很简单,全程自动化操作,不用人工干预,车间老员工培训1天就能上手。工件放入加厚工装栏后,送入2m×1m×1m的大内槽,设备一键启动,18kW超声波系统快速运转,频率稳定在28kHz-40kHz,可产生高强度空化效应,深入工件缝隙、盲孔,剥离顽固油污和金属碎屑,功率密度达1.2W/cm?,刚好适配大型金属工件重油污清洗需求;同时,高压喷淋系统同步工作,配备12个陶瓷耐磨喷嘴,喷淋压力达1.0MPa,360°旋转喷淋,全方位覆盖工件表面,双重工艺结合,既能洗得净,又能洗得快,油污残留率降至0.1%以下。
Its cleaning principle is also very simple, with fully automated operation and no need for manual intervention. Experienced workshop employees can get started in just one day of training. After the workpiece is placed in the thickened tooling column, it is sent into a large inner groove of 2m × 1m × 1m. The equipment can be started with one click, and the 18kW ultrasonic system runs quickly with a stable frequency of 28kHz-40kHz. It can generate high-intensity cavitation effect, penetrate into the gaps and blind holes of the workpiece, peel off stubborn oil stains and metal debris, and achieve a power density of 1.2W/cm ?, which is just suitable for the cleaning needs of heavy oil stains on large metal workpieces; At the same time, the high-pressure spray system works synchronously, equipped with 12 ceramic wear-resistant nozzles, with a spray pressure of 1.0MPa and a 360 ° rotating spray, covering the surface of the workpiece in all directions. The dual process combination can not only clean but also wash quickly, reducing the oil residue rate to below 0.1%.
更值得一提的是,它的节能省耗设计,能帮企业实实在在降低成本,契合当下工业绿色生产需求。设备内置三重循环过滤系统,过滤精度达50μm,可实时过滤清洗液中的油污、铁屑杂质,过滤后的清洗液可循环使用3-4个月,无需频繁更换,比普通清洗机省水60%、省清洗液45%,每天工作8小时,可节省水资源10吨左右,按工业用水5元/吨计算,每年可节省水费1.8万元;清洗液每年可节省2.2万元,长期来看,省下来的都是纯利润。
It is worth mentioning that its energy-saving and energy-saving design can help enterprises effectively reduce costs and meet the current demand for industrial green production. The device is equipped with a triple circulation filtration system with a filtration accuracy of 50 μ m, which can filter oil stains, iron filings and impurities in the cleaning solution in real time. The filtered cleaning solution can be recycled for 3-4 months without frequent replacement, saving 60% water and 45% cleaning solution compared to ordinary cleaning machines. It works for 8 hours a day and can save about 10 tons of water resources. Calculated at 5 yuan/ton for industrial water, it can save 18000 yuan in water bills per year; Cleaning solution can save 22000 yuan annually, and in the long run, the savings are pure profits.
补充一组实用数据,方便老板们参考:这款单工位旋转d2天堂破解版,机身采用1.5-2.0mm厚304不锈钢打造,耐腐蚀性、耐磨性极强,能长期耐受清洗液浸泡和工业粉尘侵蚀,使用寿命可达10-12年,比普通碳钢清洗机寿命长50%以上;设备整机功率28kW,每小时耗电量28度,按工业用电0.8元/度计算,每小时电费仅22.4元,能耗比同功率设备低20%;后期维护成本极低,每年仅需700-1000元保养费用,反观普通批量清洗设备,每年维修更换部件至少2800元。
Add a set of practical data for the convenience of bosses to refer to: This single station rotary spray cleaning machine is made of 1.5-2.0mm thick 304 stainless steel, which has strong corrosion resistance and wear resistance, and can withstand long-term immersion in cleaning solution and industrial dust erosion. Its service life can reach 10-12 years, which is more than 50% longer than that of ordinary carbon steel cleaning machines; The overall power of the equipment is 28kW, with an hourly power consumption of 28 kWh. Calculated at an industrial electricity consumption of 0.8 yuan/kWh, the hourly electricity cost is only 22.4 yuan, which is 20% lower than that of equipment with the same power consumption; The maintenance cost in the later stage is extremely low, only requiring 700-1000 yuan per year for maintenance expenses. In contrast, ordinary batch cleaning equipment requires at least 2800 yuan per year for repairing and replacing parts.
对比传统清洗方式,它的降本增效优势更突出:一台设备可替代6-7名人工,按人均月薪6500元计算,每年可节省人工成本46.8-54.6万元;同时,清洗合格率提升至99.6%,返工率从15%降至2%以下,每年可节省返工成本超10万元,真正实现“省人、省钱、省时间”。而且设备结构紧凑,占地面积仅6㎡,适配各类车间场地,不用额外扩建,源头厂家直供,省去中间商环节,市场报价32-40万元,比同配置进口设备便宜45%以上,还支持按需定制内槽尺寸和功率。
Compared to traditional cleaning methods, its cost reduction and efficiency improvement advantages are more prominent: one device can replace 6-7 manual workers, and based on an average monthly salary of 6500 yuan per person, it can save 468000 to 546000 yuan in labor costs per year; At the same time, the cleaning qualification rate has been increased to 99.6%, and the rework rate has been reduced from 15% to below 2%. This can save over 100000 yuan in rework costs annually, truly achieving "saving people, money, and time". Moreover, the equipment has a compact structure and occupies only 6 square meters, suitable for various workshop sites without additional expansion. It is directly supplied by the source manufacturer, eliminating the need for intermediaries. The market price ranges from 320000 to 400000 yuan, which is more than 45% cheaper than imported equipment with the same configuration. It also supports customized inner slot size and power according to demand.
总结来说,这款单工位旋转d2天堂破解版,2m×1m×1m大内槽解决大型工件“装不下”的痛点,18kW大功率超声+高压喷淋搞定“洗不干净、效率低”的难题,加厚加重工装栏适配多尺寸工件,批量清洗产能拉满,还能省水、省电、省人工,妥妥的工业清洗实力派。不管你是做机械加工、五金制造,还是重工生产,只要有大型金属工件批量清洗需求,这款设备都能适配,帮你破解清洗难题,提升产能、降低成本,助力企业高效发展。大家有任何关于设备参数、定制调整的问题,都可以直接私信d2天堂黄色,一对一为你解答。
In summary, this single station rotary spray cleaning machine has a 2m × 1m × 1m large inner groove to solve the pain point of "unable to fit" large workpieces. The 18kW high-power ultrasound+high-pressure spray solves the problem of "uncleanliness and low efficiency". The thickened and heavy-duty loading column is suitable for multi size workpieces, and the batch cleaning capacity is fully utilized. It can also save water, electricity, and labor, making it a strong industrial cleaning force. Whether you are engaged in mechanical processing, hardware manufacturing, or heavy industry production, as long as you have the need for batch cleaning of large metal workpieces, this equipment can be adapted to help you solve cleaning problems, improve production capacity, reduce costs, and assist in the efficient development of enterprises. If you have any questions about device parameters or customized adjustments, you can directly message us and we will answer them one-on-one.
公司:济南d2天堂黄色超声波设备有限公司
热线:18663767799
地址:山东省济南市济阳区创业路与启航街交叉口南40米